Stainless Steel Daily Chemical Homogenizing Emulsification Tank

Product Introduction:

  The stainless steel daily chemical homogenizing emulsification tank uses the centrifugal force generated by the high-speed, high-rotation rotor to throw materials radially into the narrow and precise gap between the stator and rotor. Meanwhile, the materials are subjected to centrifugal extrusion, impact and other forces, so that they are dispersed, mixed and emulsified. This machine has the advantages of compact structure, small volume, light weight, easy operation, low noise and stable operation. Its feature is that it does not grind the medium in the production process, integrating high-speed shearing, dispersion, homogenization, mixing and crushing into one. The emulsification tank is widely used in various industries, mixing and emulsifying materials to improve production efficiency and material quality.

The dispersion and mixing system designed for complex working conditions is equipped with a stirring system, a homogenization system, a heating system, a vacuum pressure system, a temperature and pressure sensing system and an online detection system. It can be used for research and production of creams, chemical synthesis reactions, and high-viscosity material mixing. Both experimental and production models are available, and personalized customization is also provided.

Working Principle:

The batch-type vacuum emulsifier refers to that under vacuum condition, a high-shear emulsifier rapidly and uniformly distributes one or more phases of materials into another continuous phase. It uses the strong kinetic energy brought by machinery to make the materials undergo hundreds of thousands of hydraulic shears per minute in the narrow gap between the stator and rotor. Through the comprehensive effects of centrifugal extrusion, impact, tearing and so on, the materials are uniformly dispersed and emulsified instantly. After high-frequency circulation, high-quality products with no bubbles, fine texture and stability are obtained.

Product Features:

1》Soft seal between the mechanical seal and the kettle body allows materials to operate under vacuum.

2》The kettle body can be heated by electricity, steam or oil-water circulation.

3》The temperature detection device on the kettle body ensures temperature controllability, and the coil in the jacket can realize cooling.

4》The inner wall of the kettle body is finished by large vertical lathe, ensuring that the movable scraper can scrape off the materials on the inner wall and bottom of the kettle when rotating.

5》Another set of high-speed disperser in the kettle makes various materials undergo strong shearing, dispersion and mixing.

6》The rotation of the stirring paddle and the high-speed disperser in the kettle adopts frequency conversion speed regulation, and different rotation speeds can be selected according to different processes and viscosities.

Equipment Parameters:

It consists of a tank body, a stirring device and a batch-type high-shear emulsifier. The slow-speed stirrer is composed of a middle pitched blade paddle and a frame paddle capable of mixing high-viscosity materials. A scraper for scraping the wall is installed around the frame paddle. The function of the scraper is to continuously generate new interfaces between the inner wall of the container and the materials, without leaving any dead corners. The high-speed homogenizer is composed of a high-speed rotating impeller and a stator with radial diversion grooves. The specially designed upper and lower blades of the impeller rotate at high speed, so that materials are sucked in from the upper and lower parts of the impeller at high pressure, and then thrown out by the impeller at high speed under centrifugal force. Due to the small gap between the impeller and the stator, the materials undergo a series of complex physical reactions such as strong shearing, extrusion, mixing, ejection and high-frequency oscillation during the suction and ejection process, thus fully emulsifying the mixed materials. Since the slow-speed stirring rotates in the same speed and opposite direction continuously, the materials in the whole container circulate continuously from top to bottom for mixing, dispersion, homogenization and emulsification.

Application Fields:

Food industry: soy sauce, condiments, mayonnaise, cheese, instant food, baby food, jam, pet food, starch solution

Cosmetics industry: lotion, sunscreen products, perfume, decorative cosmetics, shampoo, hair dye, hand wash cream, liquid soap, toothpaste, collagen suspension, carbon emulsion

Chemical industry: cleaning agents, polishing agents, lubricants, pigments, paints, preservatives, solvents, wax emulsion, polymer emulsification, silicon emulsion, glue solution, catalyst suspension, penetrants, insecticides, fungicides

Pharmaceutical industry: ointments, gels, sugar/salt solutions, suppositories, sugar coating, shampoo (oil-in-water or water-in-oil), paraffin emulsion, fat emulsion, vegetable ingredient decomposers, preservatives

Beverage industry: fruit juice, vegetable juice, milk mixed beverage, protein beverage, spices, liqueur, alginate

Product Volume (15L---5000L):

Notes:

1 The upper limit processing capacity in the table refers to the measurement data when the medium is "water";

2 The processing capacity depends on the viscosity, consistency of the materials and the requirements of the final product;

3 For working conditions such as high temperature, high pressure, flammable, explosive and corrosive, accurate parameters must be provided for model selection and customization;

4 The data in this table may not match due to technical modifications or customization, and the correct parameters shall be subject to the actual product provided.